News & Tech Tips

The Advantages of Choosing Expert Gasket & Seal

For many manufacturers, Expect Gasket & Seal is their “secret weapon” when it comes to obtaining the right custom gaskets for their applications.  We may not be one of the best-known names in the business, but for decades we’ve provided businesses across the country with the best in custom gaskets, seals, and other specialty rubber parts.

This reputation has taken a long time to build, but now we are extremely proud of how many long-term customers we have.  There are plenty of reasons they keep coming back to us, for project after project.

Six Reasons to Choose Custom Gasket & Seal for Your Custom Gaskets

1. Excellent Value

Thanks to our many years in business and close ties to some of the biggest materials manufacturers in the industry, we’re able to offer exceptional value on both custom and bulk gasket manufacturer.  This is also due to the wide variety of services we provide in-house.  By avoiding outsourcing and owning our own equipment, we can pass those savings onto our customers.

2. Fast Turnaround Times

We’ve always prided ourselves on being able to fulfill orders quickly and accurately.  Again, this is largely thanks to our in-house capabilites.  Even other gasket manufacturers sometimes come to us to help with difficult applications.

3. Wide Selection of Materials

Finding the right material for each application is one of our top priorities.  We have direct supply deals with many manufacturers, allowing us to offer the correct product to solve your sealing problem.

4. Experts On-Staff

We don’t simply make products based on specs handed off to us.  We have a staff of gasket experts and engineers who love to take on a challenge, or find a custom solution for a problem others cannot solve.  Combined with our deep stock of materials and manufacturing processes, there’s very little we can’t accomplish.

5. Rapid Prototyping

One of our favorite pieces of equipment is our Flashcut die-less cutting system.  It can create finished products within minutes, cutting raw sheets of material straight from a provided .dxf CAD file.

6. Molded Rubber Services

Along with our custom gaskets and seals, our facilities can manufacture just about any custom-molded rubber parts you can imagine.  This is just another way we can help solve engineering challenges which other companies can’t tackle.

Get Top Service and Value from Expert Gasket & Seal

For any job large or small, or even in huge volume, Expert Gasket can be your go-to source. Contact us directly for a full consultation!

Expert Gasket & Seal Partners Offers Top Custom Gasket Manufacturer Selections

One of the aspects of our business here at Expert Gasket & Seal that makes us stand out as a custom gasket manufacturer is the wide variety of materials partners we work with. This is what allows us to serve so many different industries – in almost all cases, we can find a material for their seals which gets the job done.  If necessary, we’ll custom-prototype seals until we find the perfect fit for a client’s needs.

This allows us to truly go above and beyond your average custom gasket manufacturer, and it’s the reason that our steady clients come back to us for project after project.  As an example, these are just some of the materials manufacturers we work with:

ADVANCED SEALING INTERNATIONAL

ASI is one of our go-to suppliers for mechanical seals, such as rotary and cartridge-mounted sealing solutions.  Their specialty is creating sealing solutions for the most challenging applications.

AMERICAN BILTRITE LTD

American Biltrite is primarily a rubber manufacturer, one of the most popular sources in the nation for industrial-grade rubber products.  Through them, we stock a wide variety of rubber sheets for our prototyping and custom seal manufacturing.

CHEMSTAR MECHANICAL PACKING

Chemstar is the top source for braided mechanical packing products.  Their extensive selection of braided packing materials combined with quick delivery help solve customer sealing problems quickly.

DIVERSIFIED SILICONE

As the name suggests, Diversified is our main source for sheets of silicone products of all varieties.  Silicone is another highly popular material for our work creating custom gaskets and parts, and their affordable range of silicone sheets makes it possible.

FIBREFLEX PACKING

Fiberflex is one of the few manufacturers left making vegetable fiber sheeting, which is saturated with glue-glycerin for extra strength and reliability.  This product is excellent for applications where “green” solutions are desired!

KURIYAMA OF AMERICA

Kuriyama is well-known globally as a top supplier of rubber, thermoplastics, and metal hoses.  Their vast stock and range of products has often made the difference in fulfilling a customer’s specific needs!

TRI-TEC SEAL

If our clients need PTFE (Teflon) rotary or mechanical sealing solutions, Tri-Tec is our go-to source.  The uniquely low-friction and hydrophobic properties of PTFE make it indispensable in some applications.

Expert Gasket Is the Custom Gasket Manufacturer with The Solutions to Your Sealing Challenges

Between our decades of experience and huge selection of materials, there are few engineering challenges we can’t solve.  Contact us today for a full consultation!

Wide Variety in Our Custom Gaskets Allows Us to Create the Perfect Gasket for Your Needs

With the never-ending consumer and business demand for new products, the engineering challenges which can face new product development are countless.  For every new product being designed and created, there will always be problems that need solving.

If those problems include custom gaskets or other custom die-cut or Flashcut parts, Expert Gasket & Seal should be your partner for solutions.  With over fifty years’ combined experience in creating custom gaskets and seals, we have the range of materials and technologies needed to tackle any challenge.

Why Choose Expert Gasket & Seal for A Wide Variety of Custom Gaskets and Solutions

1. Many Product Types

We don’t limit ourselves simply to rubber or fiber gaskets, as some fabricators do.  We have a wide variety of state-of-the-art gasket materials, including specialty PTFE materials such as Durlon 9000 and Durlon 9600.  Our equipment is capable of creating shapes from a wide variety of other non-metallic gasket materials as well.

2. Vast Materials Selection

Not sure which material is right for your application?  We’re here to help!  We have partnerships with the biggest names in the materials industry, allowing us to craft parts and seals from many different materials.  We stock a wide variety of rubber sheets in various thicknesses, including Silicone, Viton®, Neoprene, Nitrile, EPDM and more. We also fabricate a wide range of compressed gasket materials such as Durlon 8500, Durlon 7900, Durlon 8600, and others.

We know gasket materials.  Allow us to use our qualified selection of proven products, to solve your sealing problems.

3. Rapid Prototyping 

Our die-less Flashcut system is just one more way we offer exceptional value in overcoming engineering challenges.  Using a .dxf CAD file, our Flashcut system will create parts and prototypes as quickly as you can design them – and at low cost.  Dimensional and material changes are easy to make and don’t require tooling.  We will work with you to create prototypes from a variety of materials and designs until the right combination provides proven results.

Get More Value from Expert Gasket & Seal

There are plenty of companies offering custom gaskets and seals, but few have the same range of talent, knowledge, materials, and superior customer service as Expert Gasket & Seal.  Contact us today to consult on your next product under design!

Why You Need Die-Less Gasket Cutting from Your Custom Gasket Manufacturer

When you’re trying to bring a new product to market, delay is the last thing you want. With so many companies all trying to innovate and catch the public’s attention, those who can hit market first are most likely to succeed. Anyone who follows can potentially be seen as an also-ran.

The issue, of course, is that at the same time, customers demand high-quality products that have been well-tested. This means any R&D and prototyping project must walk a tightrope between speed and quality. The gold standard is being able to increase both at once. When you work with a custom gasket manufacturer capable of making a wide variety of rubber and non-metallic parts quickly and efficiently, using a die-less cutting system, that’s exactly what you get.

Here at Expert Gasket & Seal, one of the centerpieces of our work is our Flashcut system, which allows you to take your designs to market faster than ever before with custom rubber gasket and parts.

Four Advantages of The Flashcut Die-Less Custom Gasket Cutter

1. Simple setup

The Flashcut system cuts gaskets or other rubber and non-metallic parts from sheet materials. There’s no need to create dies, molds, custom cutters, or any type of tooling. It simply takes designs straight from standard .dxf CAD files and makes them a reality.

2. Numerous material choices

Flashcut can work with many common materials including rubber, Teflon, sponges, soft plastics, compressed gasket sheets, and more. Whatever material best suits the needs of your product is available and can be worked with easily.

3. Rapid prototyping

If you know you need a certain custom gasket or rubber-like part, but need testing to determine which material is best for your needs, Flashcut can handle it. Materials can be swapped out quickly, or CAD files adjusted, to make many prototype parts in a single day if necessary.

4. High precision

Because it’s computer controlled, Flashcut can achieve RMA class 1 or better tolerances, even when working with difficult materials such as sponge. Further, unlike traditional dies and molds, Flashcut-created products have perfectly straight edges – there’s no “hour glassing” or other deformation associated with molded rubber or plastic.

Expert Gasket & Seal Has Decades of Experience as a Custom Gasket Manufacturer

Expert Gasket & Seal has decades of experience producing the custom gasket parts your next project needs to succeed. Contact us today for a full consultation on making your product a reality.

Why Choose Expert Gasket & Seal to Produce Your Custom Rubber Gaskets?

With so many suppliers of custom gaskets to choose from, why work with Expert Gasket & Seal?

It’s a fair question, particularly in these hyper-competitive times when so many competitors are offering cut rates online. Expert Gasket & Seal offers a wide variety of leading custom gasket solutions, as well as having a level of expertise that’s truly second to none.

What Makes Expert Gasket & Seal Different Among Vendors Of Custom Rubber Gaskets

Unparalleled Experience

With over fifty years’ combined experience, Expert Gasket & Seal has always been laser-focused on ONE thing: providing the best in gasket and other sealing products. Gaskets aren’t a sideline for us. They are our business. We specialize specifically so that we can deliver the best possible results in sealing solutions, every time.

A Hands-On Approach

We aren’t a “what you see is what you get” company simply selling off-the-shelf products in bulk. We are sealing specialists who work with you to find – or develop – the perfect gaskets to meet the needs of your project. We love a challenge!

Rapid Prototyping and Development

Thanks to our revolutionary FlashCut system, we can develop, prototype, or mass-produce custom gaskets in an extremely short amount of time. This computerized system can take designs straight from a standard CAD file and cut them from almost any rubber material, including Neoprene, EPDM, Nitrile, Silicone, Viton® and others. It’s one of ways we’re able to so effectively develop custom rubber gaskets for our clients time after time.Plus, beyond gaskets, we can custom-make practically any shape from a variety of rubber compounds you can dream up. If your product requires a specialized shape with different features, we can make it happen!

Extensive Industry Partners

Thanks to our long history, we’ve cultivated contacts with many of the most important names in sealing materials and products. This allows us to offer a huge range of possibilities in raw material. Our partners include:

  • American Biltrite
  • Apex Sealing
  • Chemstar
  • Diversified Silicone
  • Fibreflex Packing
  • Tri-Tec
  • Kuriyama
  • WARCO
  • Durlon Products

This means we’re also able to work effectively in “niche” fields such as medical, food preparation, mil-spec, or aerospace. We have access to materials for practically any job.

Get the Best in Custom Gaskets From Expert Gasket & Seal

No other custom rubber gasket company offers the same range of services, products, and hands-on support as Expert Gasket & Seal. Contact us today to learn more!

Expert Custom Gasket Manufacturing for FDA-Approved Applications

Producing custom parts for the food and drug industries is a particular challenge, due to the much more stringent safety standards placed on anything which might come into contact with materials intended for human consumption. Not every custom gasket facility possesses the materials, tools, and techniques necessary to produce FDA-ready parts.

However, Expert Gasket & Seal specializes in exactly these situations. Our years of experience with these particular applications gives you the confidence and security your custom gaskets and seals meet or exceed FDA requirements.

We offer products with…

A Wide Range of Materials

FDA-approved custom gaskets and parts must be created from materials which are resistant to microbial life and will not contaminate the foods and drugs which may come into contact with them.  Materials such as Silicone rubber, Viton Rubber, Virgin Teflon, and Durlon 9000 and 9600  are preferred.

We will work with you to determine your specific needs and which materials will best fill the intended role, while meeting the necessary FDA or NSF requirements.

Chemical Compatibility

FDA-ready custom parts also must be certified as non-reactive with any chemicals being used in the production of foods and pharmaceuticals. We can ensure you receive materials which are completely safe for your applications.

Wide Thermal Stability

FDA-compliant custom gaskets must be able to withstand significant variations in temperature and pressure without decaying or contributing any foreign materials to the foods or drugs being produced. The custom rubber gaskets we provide are rated from sub-zero conditions to temperatures of 500F, while maintaining absolute stability.

Custom Rubber Gaskets Created Quickly

If you are running on custom-built machinery, there may not be off-the-shelf gaskets suitable for your applications. This is where Expert Gasket can truly shine. Our die-less flashcut system allows gaskets and other parts to be cut directly from a sheet of raw materials via a computer system that works from traditional CAD files. The creation of a custom or prototype gasket only takes minutes once the CAD file is supplied, allowing for rapid prototyping or exploration of options in materials to use.

Please use our expertise to help bring your new assembly or manufacturing processes to life. We love a good challenge, and helping our customers attain full FDA gasket and seal compliance is often exactly that.

From single-part orders to design and application consultations, contact Expert Gasket & Seal to make it happen.

Five Reasons to Choose Expert Gasket & Seal for Your Custom Die Cut Gaskets

When we say that Expert Gasket & Seal is one of the top choices in the nation for custom die cut gaskets, we have the experience and results to back it up. We’ve worked long and hard to put Expert Gasket on the map, and establish ourselves as one of the leading providers of custom gaskets you’re likely to find.

Simply put, you would have a hard time finding the same combination of experience and service anywhere else in America.

Five Reasons to Trust Expert Gasket & Seal

1. True Expertise

We are not newcomers to the custom gasket industry. We have more than fifty years’ experience helping manufacturers large and small find the exact custom die cut gaskets to meet their needs. Further, this isn’t a sideline for us. Our business is custom gaskets. That’s our primary product, and we’re out to do it better than anyone else.

2. Extensive Industry Connections

During our many years in business, we’ve built an extensive network of suppliers and support services to help us help you. We have a vast range of materials and qualified manufacturers to choose from, which in turn ensures you always have plenty of options in choosing the correct gaskets. From Neoprene rubber, to Teflon, to a variety of compressed gasket materials, we are ready to supply the best product for your application.

3. Extensive In-House Service Offerings

Another benefit of our fifty-year history is that we’ve had time to acquire a huge range of equipment and expertise. We can fulfill almost any order in-house, without outsourcing it. This lowers your costs by cutting out middlemen, as well as helping guarantee quality in all products we sell.

4. Rapid Prototyping

Our flagship feature is our ability to manufacture prototypes in record time, thanks to our Flashcut computer-operated system. This system can create Contact us today to learn more!

With the Flashcut System, You Get Custom Rubber Gaskets Faster and Better

It’s no secret how Expert Gasket & Seal can create custom rubber gaskets so quickly and easily:  We Flashcut it.

Our Flashcut system is one of the cornerstones of our business. With it, we can produce custom rubber gaskets more quickly, at lower cost, and with higher levels of precision than any other gasket shop in the Midwest. When combined with the fifty years’ experience we have creating custom solutions for a vast number of businesses and industrial purposes, it’s a compelling offer for our customers.

What Is the Flashcut System?

The Flashcut system is a fully computer-operated cutting system featuring a modular, independently-moving head which can be outfitted with a wide variety of cutting tools. It runs off standard CAD files for perfect cutting every time. Tolerances meet or beat RMA Class 1, which means less than a millimeter’s variation in sizes depending on the chosen material.

The Flashcut machine also has several distinct advantages over traditional die-cutting. The most obvious advantage is how simple it is to reconfigure the system – there’s no need to tool new dies for each new design. Also, it delivers cuts which are straight, without the “hour glassing” common to die-cutting. So, there’s no need for additional rework or trimming to finish each custom rubber gasket.

This creates great opportunities for you and the parts you need:

  • You can submit your own CAD files, or have our experts’ custom-design solutions for you.
  • Rapid prototyping becomes simple. All it takes is a new CAD file, allowing for plenty of experiments.
  • You can try out many different materials. Flashcut accepts many types of rubber as well as softer or spongier materials, up to .500” in thickness.
  • The machine is fully capable of producing extremely large, industrial-scale gaskets and other parts which more traditional assembly line style setups couldn’t handle.
  • It’s the most cost-efficient option for situations where you need a small run of parts, because there’s so little setup and no tooling required.

Thanks to Flashcut, we’ve been able to greatly expand our range of services, while being able to offer rapid parts creation needed for companies trying to quickly introduce a new product.

Trust Expert Gasket & Seal with Your Next Custom Rubber Gaskets

Few shops offer the same level of expertise, high technology, and sheer experience as Expert Gasket & Seal.  Contact us today for a full consultation on your next project.

Expert Gasket & Seal, LLC, A Leading Midwest Custom Gasket Manufacturer, Brings More Partners and Options to Customers

November 6, 2016 – Macedonia, OH – When a manufacturing or industrial concern needs sealing solutions, many potential styles and materials may need to be considered to find the optimal choice. Thanks to their ever-growing list of industry partners, Expert Gasket & Seal can deliver extensive options in a wide variety of fields.

Expert Gasket & Seal works closely with many of the biggest names in sealant products, allowing those connections to work for their customers. These industry partners now include:

  • American Biltrite, and their extensive lineup of organic Rubber materials covering a wide range of custom gasket solutions.
  • Chemstar Mechanical Packing, a leading producer of braided packaging, sheathing, and flexible seals.
  • Diversified Silicone, the premierprovider of this highly versatile material.
  • Fibreflex Packing, creators of glue glycerin sheet packing designed to meet US military and federal specifications.
  • Gasket Resources, the primary US distributor of Durlon ISO 9001-certified gasket products for use in industries such as petroleum processing, chemical manufacturing, power generation and food handling environments.
  • Tri-Tec Seal, experts in rotary seals that are compatible with industrial-grade usage.
  • Kuriyama of America, a top choice in plastic, metal, and rubber hoses suitable for high-demand applications.

These high-grade products, and more, are now available to customers of Expert Gasket & Seal. By combining the best products on the market, with some of the top expertise in America, Expert Gasket & Seal delivers the industry’s top choice in custom gasket production.

No Matter Your Custom Need, Expert Gasket & Seal Can Meet It

With more than a combined 50+ years of sealing knowledge, Expert Gasket & Seal has been serving customers in Ohio, and across the United States, with superior service and craftsmanship. Our custom gaskets are well-known in many industries, and we have an ever-growing list of businesses who trust us with jobs both big and small.

Much of that is due to our significant expertise and the wide variety of projects we’re capable of handling. No matter your needs, we can meet them.

The Many Sealing Types Available from Expert Gasket & Seal

  • Durlon Gaskets: Durlon is well-known with one of the top product lines for industrial sealing under extreme conditions, such as chemical manufacturing, petroleum refining, and power generation. From high temperature capability to aggressive chemical resistance, Durlon custom gaskets can handle it.
  • FDA-Compliant Gaskets: The food and pharmaceutical industries are held to particularly tight standards, and Expert Gasket & Seal can meet or exceed those standards using a wide variety of FDA compliant gasket materials.
  • Siftex Flexible Connectors: Searching for a material transport solution that remains flexible without contaminating the materials inside? Siftex offers materials from gum rubber to polyester products that fit your needs.
  • Teflon Products:  Few materials on the market boast the same level of hydrophobia as Teflon, making it an excellent option when fluid-tight seals are mandatory. We offer both pure Teflon gaskets, as well as Durlon specialty PTFE products like Durlon 9000 and Durlon 9600.
  • Braided Packing Seals: When you need the strength, flexibility, and versatility of braided materials, Expert Gasket & Seal can provide. For pumps and valves, our braided options span many material types and usage scenarios.
  • Mechanical Seals: We don’t solely work in rubber and synthetics. We also provide state of the art Advanced Sealing International mechanical cartridge seals.

We also offer rapid prototyping services, courtesy of our Flashcut computer-cutting system. If you can dream it, we can make it a reality.

Choose the Custom Gaskets Manufacturer the Nation Trusts

A company doesn’t remain in the custom manufacturing industry for long without offering distinct advantages over the competition. With Expert Gasket & Seal, you benefit from our decades of experience, vast industry connections, and top-of-the-line production facilities.

Whether you already have a gasket design in-hand, or you need a custom solution engineered from scratch, contact Expert Gasket & Seal today to make your next project a reality.