There are countless times when a business or manufacturer might be in need of custom gaskets. From solving engineering problems in product development to maintaining an older mission-critical piece of equipment, it pays to partner with a quality custom gasket manufacturer!

You even have multiple options for getting the gaskets you need.  For larger quantities, you can get traditional custom die cut gaskets, stamped from a variety of materials.  On the other hand, there are also die-less Flashcut options, with a computer-controlled system cutting the gasket directly from a sheet of material.  This is perfect for small jobs, rapid prototyping, or longer runs from materials not suitable for die-cutting.

No matter what kind of gaskets you need, here are a few tips to help you find the right custom die cut gaskets for your needs!

Find a quality manufacturer

There are three main things you want in a custom gasket manufacturer: expertise, equipment, and materials.  They should have a long history in the business, a wide variety of gasket materials from which to choose, and a range of modern equipment capable of producing as many different types of gaskets as possible.

Have the details of the job ready

The reason a custom gasket manufacturer needs to have a lot of different materials on-hand is so they can match those materials to the application. The choice of material can vary drastically, depending on factors such as operating temperatures, pressures, and atmosphere (or liquid) contacting the gasket. The more application details you can provide will help with the selection of the correct material for your needs.

Ask about prototyping

Sometimes there may not be a single clear best option for material.  In those cases, prototyping is the best option.  When a custom gasket manufacturer offers flashcut gaskets, they can quickly fabricate several product variations.  This allows you to test and evaluate the gaskets before placing a production order.

Take advantage of their engineering expertise

Gasket manufacturers will always be happy to produce gaskets to your specifications if you have a drawing or CAD files available. However, a quality custom gasket manufacturer will also have a team of experienced sealing specialists on-staff, ready to assist or refine your product.  They can often save you a lot of time by suggesting better materials, or dimensional changes to existing designs.

Expert Gasket & Seal Is Trusted Across the Country

We have over fifty years’ collective experience creating custom die cut gaskets, along with numerous other sealing solutions.  Contact us to discuss your sealing needs!

Gaskets might not be at the top of any business’s priority list – but when you need them, you can save yourself a lot of time, money, and hassle by having a custom gasket manufacturer on-call!

Despite the wide availability of gaskets at retail, there are numerous reasons to partner with a manufacturer who makes custom rubber gaskets instead.  There are many situations where custom gaskets can even be less costly than buying off the shelf – particularly if quality matters to your operations.

Four Times It Makes Sense to Order Custom Rubber Gaskets

1. When you want to ensure the right gasket for the right job

The number of gaskets available on the market can be overwhelming, particularly when you factor in all the different materials from which gaskets can be made.  Doing the necessary research to locate the proper off the shelf part can be difficult and time-consuming.  On the other hand, a custom gasket manufacturer can simply take your list of requirements, and the dimensions for the product, and give you exactly what you need.

2. When OEM parts are too expensive

A lot of OEM parts can be very costly, and it may not be cost effective to have them reproduced. However, when it comes to gaskets, there’s no need to pay OEM prices.  A good custom gasket manufacturer can replicate any OEM part, and potentially even produce a better and more reliable part in the first place!

This is also true if you’re maintaining older hardware, where the OEM has gone out of business or no longer supports the product.  Custom rubber gaskets can be a real lifesaver in these cases.

3. When you need to test multiple solutions

Sometimes, when you’re engineering a new product, the optimal gasket is not always obvious.  That’s the perfect time to call in a custom gasket manufacturer with rapid prototyping capabilities.  They can quickly make a batch of different gaskets, in varying thicknesses and from various materials, so you can test them out in R&D to find the best solution.

Then, of course, your gasket manufacturer can switch over to doing a full run to support your new product.

4. When you want to stock up

Like all operations, custom gasket manufacturers work on economies of scale.  If you can predict a need for gaskets into the future, there’s no reason not to turn that to your advantage!  Contact a manufacturer and set up a large bulk manufacturing batch, so you’ll have spare parts for years to come.

For Quality Gaskets, Turn to Expert Gasket & Seal

We specialize in providing excellent sealing solutions across the country.  Contact us for a consultation.

Product research and development (R&D) timelines keep shrinking, while buyers continue to demand ever-better products.  You don’t have time to wait around for custom parts, while opportunity passes by.  You need a vendor who can supply you with custom die cut gaskets as quickly as possible while assisting with any related engineering issues which might be slowing you down.

That’s exactly why companies across the nation trust Expert Gasket & Seal when they need custom die cut gaskets.  We can deliver orders of any size, large or small while making our expert seal specialists available to help with any issues.

The Right Materials for The Right Applications

Thanks to our long years in business, we have access to a huge range of materials.  Of course, we can work with rubber, silicone, cork, and other common materials- but we also have plenty of more exotic items in stock, ones perfect for more demanding applications.  We can provide PTFE (Teflon), Durlon 9000 filled PTFE, Durlon 9600 expanded PTFE, and much more.

If you need custom gaskets that need to work in extreme temperatures, high pressures, or unusual atmospheric compositions, we can provide the materials that make it possible!

Prototype Gaskets Cut Directly from CAD Files

If you’re in need of experimental prototypes or want to try out different materials, Expert Gasket & Seal should be the first vendor you call.  Our Flashcut die-less production system can cut custom gaskets straight from raw material, based only on CAD files.  It only takes a few minutes per gasket!

This is an excellent option if you need several different gaskets to test against each other.  And, of course, we can do a full production run – of any size – when you decide on the right gasket for your product.

Sealing Expertise On-Demand

While we’re happy to simply create your gaskets to-order, we can also offer significant expertise when it comes to finding material solutions.  Our in-house seal and gasket specialists have worked extensively with all the materials we stock, which allows us to tailor products specifically to the needs of our customers.

If you’re dealing with a tricky problem, or you’ve had other gasket companies tell you that your problem is insurmountable, it probably isn’t!  You just need to contact Expert Gasket & Seal for a consultation.

The Custom Die Cut Gaskets You Need, On Time, And Under Budget

We’re proud of the work we do here at Expert Gasket & Seal.  No job is too big or small, and we’re always glad to take on an interesting new challenge.  When you need custom gaskets, give us a call.

When you’re looking for the perfect sealing solutions for your projects, finding the right custom gasket manufacturer is critical.  You need genuine experts with a long history in the field, capable of understanding your needs, and offering both the designs and materials necessary to meet those needs.

That’s why companies across the country turn to Expert Gasket & Seal when they need custom sealing solutions.

Expert Gasket & Seal has decades of experience as a custom gasket manufacturer, backed up by sealing specialists who can help you solve your problems, and extensive industry contacts that give us the edge in materials.  We are fully capable of helping create the gaskets you need for any application, even products which must function in difficult media, under wide  temperature ranges, or other extreme situations.

Our extensive array of services includes:

Rapid Prototyping:  Along with our traditional die-cutting manufacturing, we also have a state-of-the-art Flashcut system.  This can take a design from a standard CAD file and cut it  straight out of a piece of material, in only minutes.  It’s the perfect solution when you need to try out several prototype gaskets to find the right option for your project.

OEM Part Replacement:  Are you trying to find parts for an older piece of machinery, after the original manufacturer has ceased providing support?  Or do you need an affordable alternative to costly first-party replacement gaskets?  We can replicate virtually many existing gaskets at highly affordable prices.

Extensive Material Selection:  We can create products out of traditional material, such as custom foam gaskets or custom rubber seals, but we also have a wide selection of more exotic materials: Durlon high tech gasket materials, Teflon, Viton®, Silicone, Vegetable Fiber, and much more. With our experience working with these materials, we can match your application with the right material.

Custom Rubber Parts:  When it comes to making products from rubber, and rubber-style materials, we aren’t limited to gaskets and seals.  We can produce virtually any custom rubber part you might need, including molded rubber parts.  Part runs can be as small or large as you need.

FDA-Compliant Solutions:  Are you working with food processing or food equipment which require FDA compliant materials?, ?  We can ensure that the materials used for your sealing solutions are fully FDA-compliant!

In short, Expert Gasket & Seal can provide all your sealing needs.  As a custom gasket manufacturer, we’re second to none, and we’re continually looking to expand our products, services, and expertise. If you’re facing a tough sealing challenge, and other companies say it can’t be done, contact us and let our experts make it happen.

With more than fifty years’ combined experience in the creation of custom sealing solutions, Expert Gasket & Seal is a source for custom rubber gaskets which is relied upon by companies across the country.  Our combination of expertise, experience, and state-of-the-art equipment give us the edge, allowing us to produce a variety of custom gaskets and other rubber parts and shapes as needed, with rapid turnaround times.

From filling in gaps in your supply chain to custom-molding parts for old machinery no longer supported by its OEM, we can be your go-to source for custom rubber gaskets and parts.  Here are just a few of the reasons to work with us.

Four Big Reasons to Choose Expert Gasket & Seal

1. Huge material selection

We are an authorized fabricator and distributor for a wide variety of materials manufacturers in the industry.  Beyond rubber, we can supply parts or materials made from, Teflon (PTFE), Durlon gasket materials, Fibreflex gasket materials, and much more.   By having so many materials to work with, we can ensure that you have a sealing solution that is optimal for your application, whether a high temperature, harsh chemical, or food service environment.

2. Rapid gasket prototyping

Are you in a situation where you need to quickly R&D a product, including trying out multiple styles or designs of sealing parts?  We have you covered!  Our computer-controlled Flashcut system doesn’t require dies.  It simply takes a standard .dxf CAD file and cuts the gasket directly from a sheet of raw material, accurately and quickly.   We can produce different prototypes for you, back to back, if necessary – providing all of your proposed designs.

3. On beyond gaskets

While seals are our focus, our rubber molding systems can be utilized to create just about any part from rubber, from Neoprene to Silicone and Viton®- and while adhering to RMA tolerances.  Small or large, we can provide rubber molded parts in a variety of sizes and materials at low cost.

4. Reasonable pricing

Our custom fabricated rubber gaskets are extremely competitive, and are made from lot controlled materials. We will work with you to provide solutions and make them a reality, but without breaking your budget.

Our Team Can Help

Whether your next project is large or small, Expert Gasket & Seal can be your go-to source for all your custom rubber gaskets and other custom rubber-style parts.  Contact us today to consult on your project’s sealing needs.

Within your sealing applications, custom gaskets are often required to achieve the level of precision needs for optimal safety and productivity. Our team at Expert Gasket & Seal has decades of experience in this area of the marketplace, and in this latest post, we’re highlighting the benefits that custom gaskets can bring to your business.

Testing different materials

A leading reason why companies are now harnessing custom gaskets for their applications is the custom approach allows them to test various gasket materials and geometries to determine the best outcome. They can select custom gaskets that are designed from a variety of materials and sizes ready for testing. The test results will indicate the ideal material and geometry for the project, allowing them to conserve costs and improve productivity over time.

Saving money

One of the clear benefits of custom gaskets is that they can save you money. A custom solution is less costly in the long run because the entire product has been designed specifically for the intended application. Using other, uniform gaskets, companies continually must make adjustments to ensure optimal performance. Custom gaskets can help mitigate this issue and ensure your company’s performance needs are met.

Built to specification

When gaskets are not manufactured to specification, the company can encounter several issues within the sealing process. For example, the gasket might not properly fit and cause leaks within the equipment. It might also not be completely compatible with the media in the application, potentially causing significant damage and an ongoing safety concern. Custom gaskets can be built to take all elements into consideration, including pressure, temperature range, and media compatibiltiy, helping safeguard your teams and assure the ideal return for your investment.

Expert Gasket & Seal

Our team at Expert Gasket & Seal is here to help your company fabricate quality custom gaskets at affordable pricing. To learn more about our company and the services we provide, please call us today.

There are innumerable reasons a company might turn to a custom gasket manufacturer.  From solving a tricky problem when engineering a new product, to keeping a can’t-fail piece of machinery running after its own OEM has gone out of business, custom gaskets are a solution to many problems.  Better yet, modern production methods allow for quick and inexpensive production of custom gaskets, or even rapid prototyping.

However, to get the best results from your custom gaskets, you should go to your custom gasket manufacturer armed with information.  The more the manufacturer knows about your needs, the better they will be able to produce the best possible gaskets for the application.

These are the most critical factors to discuss before ordering.

Four Critical Pieces of Information When Ordering Custom Gaskets

1. The basic size and shape

This is obvious, but still worth mentioning.  If you have the capability, a provided .dxf CAD file will allow easy and accurate production of your part.  This is a simple and reliable way to be certain the gasket will fit its application.

2. The purpose of the gasket, within context

What will the piece of equipment do, and which part(s) of the process will be affected by the gaskets being produced?  A custom gasket manufacturer needs to know how the gasket will be used, so they can be certain to make a piece that fits all of your needs.

3. Heat and pressure tolerances

There are numerous materials a custom gasket can be made from, and the selection of material is usually a matter of tolerances.  What is the temperature range and system pressure (or vacuum) under which the gasket is to seal?  This will impact what materials might be utilized.

4. Chemical and environmental contact

Along with temperature and pressure, the other major thing the custom gasket manufacturer needs to know is the chemicals / media to which the gasket will be exposed. Will it come in contact with any chemicals, gases, fuels, or other media?  It’s critical to make sure the correct gasket material is selected for the sealing environment.

Trust Expert Gasket & Seal for Your Custom Gasket Crafting

Whether you only need a single custom piece, or you’re looking to place a large custom order, Expert Gasket & Seal are your top choice for custom gaskets.  Contact us today for a consultation.

Custom die cut gaskets can be an excellent purchase for a wide variety of companies.  Depending on the situation, they can help you solve tricky engineering problems in new products, or create replacement seals for machinery, or even provide a low-cost alternative to overpriced OEM parts.  There are a lot of reasons a company might invest in custom die cut gaskets, but they need to find the right supplier.

How do you know a manufacturer can provide all the gaskets you need, in a timely and cost-effective manner?  Here are a few tips.

Three Ways to Choose the Right Custom Gasket Company

1

– A large selection of materials

Simply put, the more materials they have available for creating your custom seals, the better.  Gaskets and seals can be made from a huge variety of materials, ranging from standard rubber or cork, to exotic synthetic polymers.  The more materials they have to choose from, the easier it will be for them to find a suitable fit that can meet all your temperature, pressure, usage, and chemical exposure requirements.

3 – Experienced people

Sure, there are shops out there who can blindly produce custom seals based on CAD files you provide, but a good custom gasket company will have experienced people on staff capable of providing quality advice.  They’ll know the materials they use inside and out and can often suggest alternative designs which will produce better results.

4 – Rapid prototyping options

When designing new products, it may not be initially clear which custom die cut gaskets will be the most appropriate solution.  That’s where rapid prototyping comes in.  The best shops can quickly produce die-less prototypes which allow you to quickly try out several different designs before settling on a final type to produce in bulk.

Choose Expert Gasket & Seal for Your Custom Die Cut Gaskets

We have the expertise, the engineers, and the equipment to fulfill all your requirements.  Give us a call at 1-800-956-8766 today for a quote.

There are many situations where ordering custom die cut gaskets makes sense – in fact, they are often a better choice than off-the-shelf gaskets!  Custom gaskets can be delivered in any size or shape, to fit any need.  They can allow for designs which off-the-shelf gaskets cannot accommodate, or help you maintain older hardware after original OEM parts become hard to find.

Expert Gasket & Seal can be your partner in delivering custom die cut gaskets which are of exceptional quality, while still being highly affordable and cost-effective.  There’s no magic to it, just a combination of skills and resources which we leverage to bring you a superior value.

How Expert Gasket & Seal Delivers Quality Custom Die Cut Gaskets at Reasonable Prices

1. On staff seal experts

We aren’t a “what you see is what you get” outfit, relying on you to solve your seal problem. We have decades of sealing experience and we love a challenge!  If you’ve got a tough problem that you can’t solve with off-the-shelf solutions, we’re happy to get to work on it and deliver a custom solution which perfectly fits your needs.

2. Extensive material resources

We have long standing partnerships with a qualified group of raw material manufacturers.  From traditional materials like rubber to custom-made synthetics, we have access to materials which can suit any operating environment – even extremes of heat, cold, or pressure.   Do you need to conform to FDA standards, or similarly tight regulations?  Not a problem!

3. Manufacturing capacity for both large and small runs 

Because our manufacturing is done in-house, it’s more effective and economical to fabricate gaskets using our own machines to meet your needs.  Whether you’re in need of a large commercial-sized run or a small run for specialty applications, we have the resources to make it happen quickly, efficiently, and economically.

4. Streamlined prototyping and design services

One of the centerpieces of our machinery is our Flashcut cutting system.  This state-of-the-art machine can carve gaskets directly out of sheet material, straight from a .dxf CAD file – and all in a matter of minutes.  This allows us to offer rapid prototyping and refinement, helping you find the perfect design for your needs without the need for tooling and overspending on R&D.

Expert Gasket & Seal is ready to partner with you on your next project!  Contact us directly to consult with the mechanical sealing experts.

When it comes to designing a new piece of equipment, the product will often live or die on the strength of its gaskets and other seals.  Gaskets are absolutely vital to the performance of most equipment.  The right gaskets – chosen to suit the equipment and its operating environment – can greatly extend its lifespan, while the wrong gaskets can cause rapid unnecessary failures.

In many cases, partnering with a custom gasket manufacturer is the wise choice for finding the proper gaskets.  There may be off-the-shelf options, but for many applications, there won’t be a pre-existing gasket that precisely matches your needs.  That’s where custom gaskets come in.

How Custom Gaskets Can Improve Performance

1 – Choosing the right material

There are literally hundreds of materials that could potentially be used to create custom gaskets.  They range from commonplace materials such as rubber, cork, or composite fibers, to specialty materials such as Durlon 9000, Viton®, and Silicone.  Each material has different mechanical properties, chemical resistance, temperature ranges, and so forth.

There are many gasket materials that might work for your design, but choosing an optimal material will provide better performance, less maintenance, and a longer active lifespan.  A custom gasket manufacturer can work with you to deliver this optimal performance.

2 – Custom Shapes

Should the needs of your design be dictated by what’s on the market?  A new piece of hardware for the market, or a custom-designed machine, is going to have its own needs.  However, if there isn’t an off-the-shelf gasket that fits those needs, you may be looking at a redesign – unless you choose custom gaskets.  They allow for better designs, without compromises.

3 – Prototypes

Prototypes for testing a custom shape, material, and thickness can easily be evaluated when the gasket manufacturer has the right equipment to provide this valuable service.  Expert Gasket & Seal has, using its combination of Optical Scanner & Flashcut system to provide exacting prototypes without the need for tooling.  Providing Expert Gasket & Seal with a .dxf CAD file, or clean sample part, will assure you receive the correct prototypes for testing.

Expert Gasket & Seal Has Your Sealing Solutions

We have extensive experience creating custom gaskets, with a huge range of materials to choose from.  Our rapid prototyping services allow for rapid R&D as well.  Contact us to consult on your design!